1. Ethernet cable

Total length

250 (± 5) mm

 

 

Type

4 pairs Ethernet, stranded wire

TME

HELUKAT100-FTP-FP or e.g. cut CA00600.00C01 to size

Farnell

1602385 or e.g. cut 1734894 to size

Connectors

Side A

X8

Side B

X18

Housing type

Receptacle, 0.1”

Housing type

See side A

TME

NSR-08

TME

See side A

Farnell

865667

Farnell

See side A

 

wh01.png

 

 

wh02.png

 

Pin:

Female

Pin

See side A

Pin quantity

8

Pin quantity

7

TME

NDR-T

TME

See side A

Farnell

1022219

Farnell

See side A

 

wh03.png

 

 

wh04.png

 

 

 

Polarising key

Position #3

 

 

TME

NSDR-KEY

 

 

Farnell

512023

 

 

 

wh05.png

 

Wiring

 

Name

Position

Color / description

Position

Color / description

LED link

1

Brown-white

1

Brown-white

LED act

2

Brown

2

Brown

Shield

3

Blue-white

3

Polarising key

RX+

4

Orange-white

4

Orange-white

RX-

5

Orange

5

Orange

TX+

6

Green-white

6

Green-white

TX-

7

Green

7

Green

+3.3V

8

Blue

8

Blue

 

Picture

2. Cooling fan cable

Total length

100 (± 5) mm

 

 

Type

3 wire, already mounted on the cooling fan

Fan:

TME: MB60251V1-G99

 

wh06.png

 

 

 

Connectors

Side A

X6

Side B

N/A

Housing type

Receptacle, 0.1”

Housing type

N/A

TME

MX-6471-031

TME

N/A

Farnell

143127

Farnell

N/A

 

wh07.png

 

 

 

Pin

Female

Pin

N/A

Pin quantity

3

Pin quantity

0

TME

MX-0850-0114

TME

N/A

Farnell

2063734

Farnell

N/A

 

wh08.png

 

 

 

Additional info

Fan is already equipped with cable that has to be cut to size and terminated with connector

 

Wiring

Name

Position

Color / description

12 Vdc

1

Red

GND

2

Black

Sense

3

Yellow

 

Picture

3. AUX temperature sensor cable

Total length

145 (± 5) mm

 

 

Type

Max. 0.35 mm2 singe wire, stranded

TME

E.g. brown: LGY0.35/25-BR (or any other color)

Farnell

E.g. brown: 2425402 (0.22 mm2)

NTC

TME: NTCLE100E3103JB0, Farnell: 1187031

Wire

TME: LGY0.35/25-BR, Farnell: 2425402

Connectors

Side A

X17

Side B

N/A

Housing type

Receptacle 0.1”

Housing type

N/A

TME

MX-6471-021

TME

N/A

Farnell

143126

Farnell

N/A

 

wh09.png

 

 

 

Pin

Female

Pin

N/A

Pin quantity

2

Pin quantity

0

TME

MX-0850-0114

TME

N/A

Farnell

2063734

Farnell

N/A

 

wh10.png

 

 

 

Additional info

The temperature sensor is already equipped with cable that has to be terminated with connector

 

Wiring

Name

Position

Color / description

MCU_VCC

1

Any color

NTC

2

Any color

 

Picture

4. AC switch patch cables

Total length

45 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Brown: LGY0.75/25-BR, Blue: LGY0.75/25-BL

Farnell

Brown: 2528103, Blue: 2528092

Connectors

Side A

AC output

Side B

AC Switch input

Pin

Female quick disconnect

Pin

See side A

Pin quantity

2

Pin quantity

See side A

TME

BM01148 or ST-003/2

TME

See side A

Farnell

3625424

Farnell

See side A

 

wh11.png

 

 

 

Additional info

Required for Schurter 4304.6090 IEC inlet (C14, 6765, 10A)

 

Wiring1

Name

Position

Color / description

Position

Color / description

Line

1

Brown

1

Brown

 

Wiring2

Name

Position

Color / description

Position

Color / description

Neutral

1

Blue

1

Blue

Picture

 

 

5. Cable set #1

5.1. Section A: Power board (CH2) X1 cable

Length

420 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Red: LGY0.75/25-RD, Black: LGY0.75/25-BK

Green-Yellow: LGY0.75/25-YL/GR

Farnell

Red: 2528175, Black: 2528082, Green-Yellow: 2528140

Connectors

Side A

Power board X1 (Ch2)

Side B

AC/DC module power output

Housing type

Male, Mini-Fit Jr.

Housing type

Ferrule, single wire

TME

MX-5557-03R2

TME

H0.75/14D/GY

Farnell

9963480

Farnell

841195

 

 

 

wh12.png

 

Pin

Female

Quantity

2

Pin quantity

3

Housing type

Ferrule, twin entry

TME

MX-5556-T3L

TME

H0.75/15D2/GY

Farnell

9732675

Farnell

1121751

 

wh13.png

 

 

wh14.png

 

 

 

Quantity

1

Wiring

Name

Position

Color / description

Position

Color / description

Earth

1

Green-Yellow

N/A

Ferrule, twin entry

Vin-

2

Black

N/A

Ferrule

Vin+

3

Red

N/A

Ferrule

5.2. Section B: AC/DC module Earth

Length

70 (± 1) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

LGY0.75/25-YL/GR

Farnell

2528140

Connectors

Side A

AC/DC module Earth output

Side B

AC/DC module Earth (in)

Housing type

Use twin entry ferrule, See B side, Section A

Housing type

Ferrule, twin entry

 

 

TME

H0.75/15D2/GY

 

 

Farnell

1121751

 

 

 

wh15.png

 

 

 

Quantity

1

5.3. Section C: Chassis Earth

Length:

170 (± 5) mm

 

 

Type:

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

LGY0.75/25-YL/GR

Farnell

2528140

Connectors

Side A

AC/DC module Earth (in)

Side B

Chassis Earth (bottom plate)

Housing type

Use twin entry ferrule, See B side, Section B

Housing type

Non-insulated, Ring terminal, 3 mm

 

 

TME

BM 91103

 

 

Farnell

7356528

 

 

 

wh16a.png

 

 

 

Quantity

1

5.4. Section D: Arduino Shield Earth

Length:

350 (± 5) mm

 

 

Type:

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

LGY0.75/25-YL/GR

Farnell

2528140

Connectors

Side A

Chassis Earth (bottom plate)

Side B

Arduino Shield Earth input (J3)

Housing type

Use ring terminal, See B side, Section C

Housing type

Female quick disconnect

 

 

TME

BM01148 or ST-003/2

 

 

Farnell

3625424

 

 

 

wh17.png

 

 

 

Quantity

1

6. Cable set #2

6.1. Section A: Power board X1 cable

Length

330 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Red: LGY0.75/25-RD, Black: LGY0.75/25-BK

Green-Yellow: LGY0.75/25-YL/GR

Farnell

Red: 2528175, Black: 2528082, Green-Yellow: 2528140

Connectors

Side A

Power board X1 (Ch1)

Side B

AC/DC module power output

Housing type

Male, Mini-Fit Jr.

Housing type

Ferrule, single wire

TME

MX-5557-03R2

TME

H0.75/14D/GY

Farnell

9963480

Farnell

841195

 

 

 

wh19.png

 

Pin

Female

Quantity

2

Pin quantity

3

Housing type

Ferrule, twin entry

TME

MX-5556-T3L

TME

H0.75/15D2/GY

Farnell

9732675

Farnell

1121751

 

wh20.png

 

 

wh21.png

 

 

 

Quantity

1

 

Wiring:

 

Name

Position

Color / description

Position

Color / description

Earth

1

Green-Yellow

N/A

Ferrule, twin entry

Vin-

2

Black

N/A

Ferrule

Vin+

3

Red

N/A

Ferrule

6.2. Section B: AC/DC module Earth

Length

165 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

LGY0.75/25-YL/GR

Farnell

2528140

Connectors

Side A

AC/DC power module Earth (in)

Side B

AC inlet Earth

Housing type

Use twin entry ferrule, See B side from Section A

Housing type

Female quick disconnect

 

 

Quantity

1

 

 

TME

BM01148 or ST-003/2

 

 

Farnell

3625424

 

 

 

wh22.png

 

6.3. Section C: AUX PS module Earth

Length

115 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

LGY0.75/25-YL/GR

Farnell

2528140

Connectors

Side A

AC inlet Earth

Side B

AUX PS module (X3)

Housing type

Use Female quick disconnect terminal, See B side, Section B

Housing type

Male, Mini-Fit Jr.

 

 

TME

MX-5557-05R2

 

 

Farnell

9963502

 

 

 

wh23.png

 

 

 

Pin

Female

 

 

Pin quantity

5

 

 

TME

MX-5556-T3L

 

 

Farnell

9732675

 

 

 

wh24.png

 

 

Wiring:

 

Name

Position

Color / description

Position

Color / description

Female quick disconnect

1

Earth

6.4. Section D: Lower AC/DC module power input

Length

200 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Brown: LGY0.75/25-BR, Blue: LGY0.75/25-BL

Farnell

Brown: 2528103, Blue: 2528092

Connectors

Side A

AUX PS module (X3)

Side B

Lower AC/DC module power input

Housing type

See Side B, Section C

Housing type

Ferrule, twin entry

TME

-

TME

H0.75/15D2/GY

Farnell

-

Farnell

1121751

 

 

 

wh25.png

 

Pin

Female

Quantity

2

Pin quantity

2

 

 

TME

MX-5556-T3L

 

 

Farnell

9732675

 

 

 

wh26.png

 

 

 

 

Wiring:

 

Name

Position

Color / description

Position

Color / description

Neutral

2

Blue

N/A

Ferrule, twin entry

Line

3

Brown

N/A

Ferrule, twin entry

6.5. Section E: Upper AC/DC module power input

Length

75 (± 1) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Brown: LGY0.75/25-BR, Blue: LGY0.75/25-BL

Farnell

Brown: 2528103, Blue: 2528092

Connectors

Side A

Lower AC/DC module power input

Side B

Upper AC/DC module power input

Housing type

Use twin entry ferrule, See B side, Section D

Housing type

Ferrule, single wire

 

 

TME

H0.75/14D/GY

 

 

Farnell

1121751

 

 

 

wh27.png

 

 

 

Quantity

2

6.6. Section F: AUX PS module power input

Length

110 (± 5) mm

 

 

Type

0.75 mm2 singe wire, stranded, min. 250 VAC

TME

Brown: LGY0.75/25-BR, Blue: LGY0.75/25-BL

Farnell

Brown: 2528103, Blue: 2528092

Connectors

Side A

AUX PS module (X3)

Side B

Lower AC/DC module power input

Housing type

See Side B, Section C

Housing type

Female quick disconnect

TME

-

TME

BM01148 or ST-003/2

Farnell

-

Farnell

3625424

 

 

 

wh28.png

 

Pin

Female

Quantity

2

Pin quantity

2

 

 

TME

MX-5556-T3L

 

 

Farnell

9732675

 

 

 

wh29.png

 

 

 

 

Wiring:

Name

Position

Color / description

Position

Color / description

Neutral

4

Blue

N/A

Female quick disconnect

Line

5

Brown

N/A

Female quick disconnect

 

7. Pre-assembled cables

7.1. Arduino shield power cable

 

Length

300 mm

 

 

Type

Ribbon cable with IDC connectors; 10x28AWG

TME

FC10300-0

Farnell

N/A

 

Picture

 

Pinout:

 

Name

Position

Description

Gnd

1

Ground

Gnd

2

Ground

PWR_DIRECT

3

Triac control (continuous power)

PWR_SSTART

4

Triac control (soft-start)

FAN_SENSE

5

Tachometer output

FAN_PWM

6

Fan PWM speed control

DOUT2

7

Power relay control

+5V

8

+5 V for Arduino Shield

Gnd

9

Ground

+5V

10

+5 V for Arduino Shield

 

7.2. Arduino USB cable

Length

300 or 500 mm

 

 

Type

USB Micro to 5-pin receptacle cable

TME

N/A

Farnell

N/A

AliExpress

e.g. High Quality 50CM micro usb 5pin male to 1x 5Pin Female 0.1" USB header PCB motherboard cable

 

Pinout:

 

Name

Position

Color

Description

VCC

1

Red

+5 Vdc

D-

2

White

Data -

D+

3

Green

Data +

GND

4

Black

Ground

Shield

5

Black

Shield

 

8. BOM

Type

Part (Farnell)

Part (TME)

Total

 

Receptacle

865667

NSR-08

2

wh30.png

 

Receptacle

143127

MX-6471-031

1

wh31.png

 

Receptacle

143126

MX-6471-021

1

wh32.png

 

Receptacle Mini-Fit Jr.

9963480

MX-5557-03R2

2

wh33.png

 

Receptacle Mini-Fit Jr.

9963502

MX-5557-05R2

1

wh34.png

 

Pin

1022219

NDR-T

15

wh35.png

 

Polarising key

512023

NSDR-KEY

1

wh36.png

 

Pin

2063734

MX-0850-0114

5

wh37.png

 

Pin

9732675

MX-5556-T3L

11

wh38.png

 

Female quick disconnect

3625424

BM01148 or ST-003/2

6

wh39.png

 

Ferrule

841195

H0.75/14D/GY

6

wh40.png

 

Ferrule, twin entry

1121751

H0.75/15D2/GY

5

wh41.png

 

Ring terminal

7356528

BM 91103

1

wh42.png

 

Cat5e cable

1602385

HELUKAT100-FTP-FP

0.25 m

 

0.75 cm2 cable (Brown)

2528103

LGY0.75/25-BR

0.43 m

 

0.75 cm2 cable (Blue)

2528092

LGY0.75/25-BL

0.43 m

 

0.75 cm2 cable (Red)

2528175

LGY0.75/25-RD

0.75 m

 

0.75 cm2 cable (Black)

2528082

LGY0.75/25-BK

0.75 m

 

0.75 cm2 cable (Yellow-Green)

2528140

LGY0.75/25-YL/GR

1.61 m

 

0.35 cm2 cable

2425402

LGY0.35/25-BR

0.29 m

 

12 Vdc cooling fan

MB60251V1-G99

1

wh43.png

 

NTC

1187031

NTCLE100E3103JB0

1

wh44.png

 

IDC ribbon cable

FC10300-0

0.3 m

 

USB Micro cable

Shenzhen Wonderwing Electronics Ltd. or search e.g. Aliexpress

0.5 m

 

 

Files:
Wire harness r5B12

Wire harness for EEZ H24005 programmable power supply.

License CC BY-SA 4.0 Author This email address is being protected from spambots. You need JavaScript enabled to view it. Website Website Date Wednesday, 26 April 2017 07:48 Language  English File Size 829.1 KB Download 112 Download

 

Joomla templates by a4joomla